2003 polaris scrambler 500 4x4 manual shifting problems

Shift linkage adjustment polaris sportsman 400 service manual. In pdf format, no special software is needed to download and view a manual. Polaris manual download,polaris owners manual,polaris maintenance,polaris manual free. Not only that, but we have them all instock and ready to ship today. In 1985 polaris created one of the first american four wheeled atvs with the introduction of the trailboss. Offroad vehicle polaris 2007 scrambler 500 4x4 owners manual. Extremely hard to shift, where do i start polaris atv forum. For the front gear case and tranny i am thinking of going with redline 75w90 high performance gear oil.

When you in frw with the 4x4 turn on the hub coils have power going to them when your in n or r the 4x4 there is no power to the coils when you are in r you have to hold the override buttin to make the 4x4 work if you go under the front cover there is a lot of connections there. Unifilter twostage air filter for 00 polaris magnum 325, 9902 magnum 500, up to 00 sportsman 335, 9907 scrambler 500, 9607 sportsman, 00 trailboss, 00. Get atv on a stand and put the 4x4 on and slowly press the throttle you should see one wheel spinning in the rear and one wheel spinning in the front. All riders should always wear helmets, eye protection, and protective clothing. Founded in 1954, polaris industries first began manufacturing atvs allterrain vehicles in 1985.

It would not go the places a 300ex could go in the sand dunes. Could this be the problem, and can anybody recommend a sustitute oil available at auto zone or. As the recalls pile up at polaris, trouble gets deeper and. I bout a 2003 polaris sportsman 500 ho 4x4 last month and have been riding with my brother experience trail rider on a honda so i could enjoy time with my bro and the ride. Polaris offroad vehicles can be hazardous to operate and are not intended for onroad use. Mar 26, 2016 diy polaris sportsman 500 cv boot replacement. There is a switch in the shifter box that ties into the 4x4. Passengers, if permitted, must be at least 12 years old. Troubleshooting tips for the polaris sportsman 500 it still. This product is not designed for use in most manual transmissions or tranaxles, since the extreme slipperiness may cause synchronizer mesh issues that lead to shifting problems. Polaris is recalling 95,000 atvs due to defective electronic control modules ecms that may overheat, causing a fire and burn hazard to riders. Offroad vehicle polaris sportsman 400 2003 service manual.

Because of their reliable design, relatively simple construction, and ease of repair. Best selection and great deals for 2001 polaris scrambler 500 4x4 items. Owners manuals select a vehicle type, model year and model of vehicle below to view and download the vehicle owners manual brand select a brand atv or youth pro xd polaris power indian gem personal watercraft ranger rzr sidebyside slingshot snowmobiles timbersled victory motorcycles. Sportsman 500 hard to shift, creeps in gear at idle atvconnection. If you own one of the four wheeler atv models below, contact your closest polaris dealer for information on how to schedule a free repair. Sunf bh knockoffs, or kenda bearclaws, itp delta steel wheels 2015 sportsman 570 sold 2015 sportsman etx sold 2015 taotao 110 sold 2010 trailblazer 330 sold 2007 scrambler 500 ho sold 1996 sportsman 400 sold. Had a hard shifting issue that ultimately was some corrosion on the shift shaft. When i am in a tight spot and need to put it in 4 wheel drive and back out and or turn tight with the 4 wheel drive engaged it seems to bind up the steering. The 2011 polaris scrambler 500 is equipped with a 498cc highoutput engine and can be automatically switched from twowheel drive to. Select a 2003 polaris scrambler 500 4x4 trade in value.

Kipa rear suspension bushings kit for polaris sportsman 400 500 700 800 atv 4x4 ho efi twin utv, fits for many polaris ranger rzr scramble trailboss ace. I have a 1989 polaris scrambler 400 4x4 with 22x1110 itp mud lite on the back of it is it ok to put 23x810 on the front of it because it should. How to replace the front guards of a polaris sportsman 500 4x4 1998 02 polaris sportsman 500 4x4 free service manual 1999 polaris sportsman 500 valve adjustment 2000 polaris sportsman 500 repair manual pdf 2001 polaris sportsman 500 service manual pdf 2003 polaris sportsman 500 wiring diagram 2004 sportsman 4 wheeler 500 wiring diagram free 2005 polaris sportsman 500 service manual pdf 2006. Atvs are the ideal machine for maintenance and repair at home.

Sportsman 500 ho, stuck in reverse i am having issues getting the gears in my sportsman to get out of. Transmission gearshift adjustment, shift linkage adjustment. Front lower a arm bushing control arm bushing kit for 20032014 polaris sportsman 300400400 ho500 ho,trail blazer,trail boss,hawkeye,scrambler 4. Jan 01, 2006 the polaris scrambler is popular among riders who want a sporty ride with the ability to go anywhere. May 18, 2010 i just bought a 2000 500 scrambler that had been sitting for a couple of years. My 04 500 atp polaris has been doing wierd things with the awd. In two years, polaris vehicles were involved in 247 fires, three deaths, plus 30 burns. Download polaris sportsman repair manual 450 500 550.

Polaris sportsman 250 and 500 4 wheel drive problem. By gatorhunter, september 16, 2012 in polaris atv forum. Hold it in your hand and move the shift lever through all of the positions. S if shifting problems are encountered, the transmis. Driver must be at least 16 years old with a valid drivers license to operate.

A card containing important atv safety information should be attached to the owners manual on the next page. Polaris asmcable adjuster 31295 is used in engine, carburetor, lower assembly for 2011 polaris sportsman 500 ho a11mh50axaz, carburetor a01ch50eb assembly for 2001 polaris sportsman 500 duse ho a01ch50af, carburetor a04ch50aaacaeag assembly for 2004 polaris sportsman 500 a04ch50aaacaeag, carburetor a01ch50eb assembly for 2001 polaris sportsman 500 ho a01ch50aa and. The power plant of the scrambler is a liquidcooled polaris 500 highoutput 4valve, 4stroke engine. With proper care and routine maintenance, your atv will provide many years of reliable use. Engine oil transmission oil gear oil polaris riders. Some polaris models have been recalled more than once for various problems most related to fire risks. Download polaris sportsman repair manual 400 450 500 550 600. Summary of contents for polaris scrambler 500 4x4 page 3 warning the engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm. Free polaris atv manuals polaris atv forum quadcrazy. Offroad vehicle polaris scrambler 500 4x4 owners manual polaris 2004 atv owners manual 129 pages offroad vehicle polaris scrambler 500 2000 parts manual. Hard shifting 2007 polaris sportsman atv fixed youtube. Polaris scrambler 500 4x4 owners manual pdf download.

View and download polaris scrambler service manual online. Download polaris sportsman repair manual 400 450 500 550. If you think this migt be your issue let me know and i will send you those pages of the service manual. Here is my list, some i have had, some i got online. Dennis kirk carries more 2001 polaris scrambler 500 4x4 products than any other aftermarket vendor and we have them all at the lowest guaranteed prices. Apr 22, 2017 some polaris models have been recalled more than once for various problems most related to fire risks. Owners manual sportsman 400 running poorly and confusing me to death. Since the first atv rolled off the assembly line, polaris has remained one of the top selling brands. How to fix a jammed shifter on your polaris sportsman atv.

Engine oil transmission oil gear oil polaris riders forum. You must read the service manual and be familiar with the service procedures before starting the work. He bought a set of paddles and it bogged the engine down so bad he got ride of them. Certain procedures require the use of special tools. Download polaris 500 repair manual magnum ranger sportsman. Troubleshooting polaris scrambler 500 4x4 owners manual page.

The polaris variable transmission pvt responds automatically to changes in engine speed and vehicle torque load by delivering just the right power to the drive wheels. Hard shifting 2007 polaris sportsman atv fixed duration. Huge atv recall by polaris sportsman and scrambler us. Research 2003 polaris scrambler 500 4x4 options, equipment, prices and book values. Check for fouled plugs or foreign material in gas tank. Now if you have a differential lock rear and front then all 4 wheels would be turning.

Troubleshooting tips for the polaris sportsman 500 it. Would you like to sell products for this vehicle on. I have a 2001 polaris scrambler 500ho 4x4 and i have just started to have a problem with the 4x4 system. I have worked for american honda for years as a tech and am some what use to polaris and the way they do things and a carb job is. Jun, 2016 hard shifting 2007 polaris sportsman atv fixed duration. By combining a powerful 500 engine and polaris legendary true allwheel drive, the scrambler delivers impressive top speed, quick acceleration and light handling, giving riders passage to remote places and rough terrain. How to fix a jammed shifter on your polaris sportsman atv 4.

In order for work to be performed safely and correctly many parts replacement procedures and repair procedures must be done by trained polaris service technicians in a properly equipped shop. Now im asking to see if anyone else has had this issue, and what. Polaris sportsman utility atv information archive atv riders forum. I just bought a 2000 500 scrambler that had been sitting for a couple of years. Polaris designed this utility atv for hunting and trail riding, and the company offers a number of. Mar 17, 2014 download polaris sportsman repair manual 450 500 550. When mudding a couple monthes ago, i noticed the front end drive would kick in when i was trying to spin the rear tires. Polaris introduced the sportsman line in 1993 but the 1995 polaris sportsman 500 was the first to offer irs or independent rear. Whoever said a automatic is better for drag racing you dont know. Polaris asmcable adjuster 31295 is used in engine, carburetor, lower assembly for 2011 polaris sportsman 500 ho a11mh50axaz, carburetor a01ch50eb assembly for 2001 polaris sportsman 500 duse ho a01ch50af, carburetor a04ch50aaacaeag assembly for 2004 polaris sportsman 500 a04ch50aaacaeag, carburetor a01ch50eb assembly for 2001 polaris sportsman 500 ho. Ebs engine braking system 2003 sportsman 500 ho 4x4. The bike runs and just fine until i put it in 4 wheel drive in certain situations. Polaris rear rack extender ricochet aarm guards polaris fender bag koplin hand guards wmirrors owners, service, and parts manuals sep 14, 2012 2005 polaris 500 h. The polaris scrambler 500 4x4 is an allterrain vehicle, or atv, produced by polaris industries, a firm based in medina, minnesota.